Capabilities
Industrial Welding Services
Robotic Automation • Precision Welding • Complex Assemblies
Why Partner with Kapco for Welding?
Strong welds begin long before the arc is struck. They start with sound engineering, precise fit-up, qualified processes, experienced welders, and disciplined quality systems.
Welding Built for Performance
Welding is more than joining metal—it’s a critical manufacturing process that directly impacts product performance, structural integrity, and long-term reliability.
Engineering-Driven Manufacturing
Our engineering and manufacturing teams collaborate early to optimize part design, fixture development, weld sequencing, and manufacturability, helping reduce production costs while improving quality and repeatability.
Robotic & Manual Welding Expertise
Kapco combines highly skilled welders with advanced robotic welding systems to deliver the right solution for every application—from complex, low-volume assemblies to high-volume production programs.
Integrated Manufacturing
Fabricated components transition directly into welding—and welded assemblies continue seamlessly into machining, finishing, coating, assembly, and logistics—all within Kapco’s integrated manufacturing operation.
Automation & Continuous Investment
We continually invest in robotic welding technology, automation, and manufacturing equipment to improve consistency, throughput, and long-term value for our customers.
Family-Owned. Built for the Long Term.
As a second-generation, family-owned company, we make long-term investments in our people, facilities, and technology to support lasting customer partnerships.
50+ Years of Welding Expertise Across Industrial Markets
For more than 50 years, Kapco has partnered with OEMs to manufacture welded components and assemblies for demanding applications across automotive, agriculture, construction equipment, solar, off-the-road (OTR), defense, and industrial markets. Whether your program requires the flexibility of skilled manual welding or the consistency of advanced robotic automation, Kapco delivers production-ready welding solutions built for quality, repeatability, and scale.
As a second-generation, family-owned manufacturer, we integrate fabrication, welding, machining, finishing, assembly, and logistics under one roof. That means fewer suppliers, better communication, tighter quality control, and one accountable manufacturing partner from concept through production.
Welding Quality & Inspection
Quality is built into every stage of Kapco’s welding process, from engineering and fixture design through final inspection.
Certified Processes
Qualified welding procedures and documented manufacturing processes help ensure consistent weld quality across every production run.
Inspection & Verification
Visual inspection, dimensional verification, fixture validation, and customer-specific inspection requirements are incorporated throughout production to maintain quality and repeatability.
Documentation & Traceability
Kapco supports customer documentation requirements including First Article Inspection (FAI), PPAP, weld mapping, and production records for qualifying programs.
Continuous Quality Improvement
Disciplined process control, experienced manufacturing teams, advanced industry certifications, and continuous improvement initiatives help ensure consistent performance and long-term reliability.
Welding Capabilities
Kapco offers a full range of welding processes to support everything from prototype development to high-volume OEM production.
MIG Welding (GMAW)
MIG welding is the foundation of Kapco’s production welding operation, providing the speed, versatility, and repeatability required for high-volume manufacturing.
Our MIG capabilities support structural weldments, frames, brackets, and assemblies across a wide range of materials and applications. Whether performed manually or robotically, every weld is backed by disciplined process control and rigorous quality standards.
TIG Welding (GTAW)
When applications require superior precision, appearance, or heat control, TIG welding delivers exceptional results.
Kapco’s experienced welders produce high-quality TIG welds for stainless steel, aluminum, and specialty applications where weld integrity and dimensional accuracy are critical.
Robotic Welding
Robotic welding plays a central role in Kapco’s commitment to manufacturing consistency and operational excellence.
Our robotic welding cells deliver repeatable weld quality, higher throughput, and consistent production across thousands of parts while reducing variation and improving overall manufacturing efficiency.
Resistance Spot Welding
Resistance spot welding provides an efficient, repeatable solution for joining sheet metal components without filler material.
Frequently used in automotive and industrial manufacturing, this process produces strong, consistent welds while supporting high-volume production requirements.
MIG Welding (GMAW)
MIG welding is the foundation of Kapco’s production welding operation, providing the speed, versatility, and repeatability required for high-volume manufacturing.
Our MIG capabilities support structural weldments, frames, brackets, and assemblies across a wide range of materials and applications. Whether performed manually or robotically, every weld is backed by disciplined process control and rigorous quality standards.
TIG Welding (GTAW)
When applications require superior precision, appearance, or heat control, TIG welding delivers exceptional results.
Kapco’s experienced welders produce high-quality TIG welds for stainless steel, aluminum, and specialty applications where weld integrity and dimensional accuracy are critical.
Robotic Welding
Robotic welding plays a central role in Kapco’s commitment to manufacturing consistency and operational excellence.
Our robotic welding cells deliver repeatable weld quality, higher throughput, and consistent production across thousands of parts while reducing variation and improving overall manufacturing efficiency.
Resistance Spot Welding
Resistance spot welding provides an efficient, repeatable solution for joining sheet metal components without filler material.
Frequently used in automotive and industrial manufacturing, this process produces strong, consistent welds while supporting high-volume production requirements.
Integrated Manufacturing Solutions
Instead of shipping welded assemblies to another supplier, components continue through Kapco’s integrated manufacturing operation without leaving our facility.
Precision fabrication
CNC machining
Industrial finishing and coating
Mechanical assembly
Logistics
Markets We Serve
Kapco manufactures welded components and assemblies for OEMs across a diverse range of industries.
- Automotive & OEM
- Agriculture & Heavy Equipment
- Construction Equipment
- Solar & Renewable Energy
- Off-the-Road (OTR)
- Defense & Aerospace
- General Industrial Manufacturing
Materials We Weld
Kapco welds a broad range of ferrous and non-ferrous materials. Our engineering and welding teams evaluate material properties, joint design, and application requirements to ensure the appropriate welding process is selected for every program.
Materials Include:
- Mild Steel
- High-Strength Low-Alloy (HSLA) Steel
- Advanced High-Strength Steel (AHSS)
- Stainless Steel
- Aluminum
- Galvanized and coated steels
Common FAQs About Welding
What welding processes does Kapco offer?
Kapco provides MIG, TIG, robotic, and resistance spot welding, allowing us to support everything from precision assemblies to high-volume production programs across multiple industries.
Can Kapco recommend the best welding process for my application?
Yes. Our engineering and manufacturing teams evaluate part geometry, materials, production volume, and performance requirements to determine the most effective welding solution for your program.
Does Kapco offer robotic welding?
Yes. Our robotic welding systems deliver exceptional repeatability, consistent quality, and efficient production for medium- and high-volume manufacturing programs while helping uphold our commitment to a safe working environment. These advanced systems complement the expertise of our skilled manual welders, allowing each to be used where it delivers the greatest value.
Can Kapco manufacture complete welded assemblies?
Absolutely. Kapco integrates fabrication, welding, machining, finishing, coating, assembly, and logistics, allowing customers to consolidate suppliers and streamline complex manufacturing programs.
What makes Kapco different from other welding companies?
Kapco combines engineering expertise, experienced welders, advanced robotic automation, integrated manufacturing capabilities, family ownership, and more than 50 years of manufacturing experience to deliver reliable, production-ready welding solutions that support long-term customer success.
